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Sonic Seam

Sonic Tool Company has a complete line of ultrasonic metal seam welders. 

  • Our 20 kHz equipment is used in the manufacture of solar panels and batteries.

  • Our 25 & 30 kHz are ideal for solar panel and thermal plastic applications

  • Our 50 kHz equipment is used in the manufacture of photovoltaic cells

  • We supply these systems as integration kits or as complete turn-key assembly systems, such as sectional and full panel welders.

These rotary ultrasonic metal weld systems have been specifically engineered to provide continuous welding of non-ferrous metals, at speeds up to, and exceeding 300 meters per minute (application dependent). Amplitude and speed are electronically adjustable to accommodate welding a wide range of material thickness. The Sonic Seam system is available in weld frequencies of 20, 25, 40 and 50 kHz and accommodates weld powers of 400-5000 watts for optimized welding on all suitable applications

Specific features of this ultrasonic weld system include the following:  .

Power Supply & Weld Controller  Actuator
  • Multifunction LCD Front Panel Display With Background Light & Contrast Adjustment
  • Pre-loaded bearings for rotary motion
  • Continuous weld function
  • Full wave converter for reliability 
  • Up to 4000 Watts Of Power For Welding
  • Accommodates half and full wave horns  
  • Electronically Controlled Amplitude
 
  •  Password Protection Of Settings
 
  • Constant Power Is Delivered Throughout The Full Range Of Amplitude.  

Options 

  • Soft Starting (Ramping) Of Weld Power  
  • Automated with either single or dual axis drive  
  • Over Temperature Protection  
  •    Rotary Anvil 
  • Over Current Protection  
  • Variable speed DC motor 
  •    Over Load Protection  
  • Cooling System 
  • Automatic Frequency Tuning  
  • Frequency Display  
 
  • CE Certified  
 
 
 
   

Specifications subject to change without notice

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  Sonic Weld 4010  •  Sonic Weld 4020  •  Sonic Weld 2030  •  Sonic Splice 5  

233 Research Drive, Suite 7, Milford, CT 06460

Tel: 203.874.8900  Fax: 203.874.8905  

sales@sonic-tool.com 

engineering@sonic-tool.com

Copyright  2005 Sonic Tool Company, LLC